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Synthetic Polymers

World D — Polymers & Biomolecules

40.A — ADDITION POLYMERS

R40.01 Polythene (LDPE vs HDPE)
  • LDPE: Highly branched, cannot pack well. Flexible, used for plastic bags and squeeze bottles.
  • HDPE: Linear chains pack closely. High density and rigid. Used for buckets and tough pipes.
R40.02 Polyvinyl Chloride (PVC)
  • Monomer: Vinyl chloride ($CH_2=CHCl$).
  • Tough, rigid, and resistant to chemicals/fire (due to Chlorine).
  • Used for plumbing pipes, electrical insulation, and vinyl flooring.
R40.03 Teflon (PTFE)
  • Polytetrafluoroethylene. Monomer: $CF_2=CF_2$.
  • Extremely unreactive. C-F bonds are incredibly strong.
  • Used as non-stick coating for cookware and industrial seals.
R40.04 Polystyrene (PS)
  • Monomer: Styrene (Vinyl benzene).
  • Contains bulky benzene rings preventing close packing.
  • When blown with gas, forms foam (Styrofoam) for insulation and packaging.

40.B — CONDENSATION FIBERS

R40.05 Polyamides (Nylon 6,6)
  • Formed from a diamine and a dicarboxylic acid.
  • Amide linkages (-CONH-) hold the chain.
  • Strong intermolecular hydrogen bonds make it a tough fiber (Ropes, textiles, bristles).
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R40.06 Polyesters (Terylene/PET)
  • Formed from a diol and a dicarboxylic acid.
  • Ester linkages (-COO-) hold the chain.
  • Crease-resistant fabric (Dacron/Terylene) and plastic water bottles (PET).

40.C — THERMOSETTING RESINS

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R40.07 Bakelite
  • Phenol-Formaldehyde resin.
  • Heavily cross-linked 3D network formed via condensation.
  • Heat/electricity insulator. Used in electrical switches and handles of utensils.
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R40.08 Melamine Resin
  • Melamine-Formaldehyde polymer.
  • Highly cross-linked and extremely hard.
  • Used for unbreakable crockery and laminate countertops.

40.D — SYNTHETIC RUBBERS

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VS
R40.09 Natural vs Synthetic Rubber
  • Natural rubber (polyisoprene) is soft and gets sticky when hot.
  • Synthetic rubbers are engineered for high durability, oil resistance, and mechanical strength.
S
S
R40.10 Vulcanization
  • Heating raw rubber with Sulfur.
  • Creates sulfur cross-links (-S-S-) between polymer chains.
  • Improves elasticity, prevents melting when hot or becoming brittle when cold.
BUNA-S
R40.11 Buna-S & Buna-N
  • Buna-S (SBR): Copolymer of Butadiene and Styrene. Used for car tires.
  • Buna-N: Copolymer of Butadiene and Acrylonitrile. Resistant to oil/petrol, used for tank linings.
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R40.12 Biodegradable Polymers
  • Most synthetic polymers pollute for centuries (non-biodegradable).
  • New engineered polymers (like PHBV or PLA) contain ester bonds that bacteria can break down over time.